Injection Molding and Extrusion

Harkness Industries is the Northeast’s preeminent injection molder of precision engineering grade plastic components. We provide an extraordinary combination of resources, focused exclusively on meeting the needs of customers that require tight tolerance custom-molded parts. Our lean, market-oriented organization concentrates on providing "total solutions" to a diverse customer base across many markets.

Harkness offers its customers the advantages of prototyping, engineering and tooling capabilities, including expertise in utilizing in-house cast urethane to create prototypes.

Our injection molding machines are capable of clamping pressures from 15 to 400 tons and shot sizes of 1 to 47 ounces.

A variety of secondary manufacturing operations enable customers to fulfill all expectations with a single supplier. Click here to request a quote

Capabilities

  • Design and Development
    • Engineering design and collaboration
    • Data Exchange modes available: PDF
  • Prototypes
    • Rapid Prototyping – SLA
    • Cast Urethane Prototypes
  • Tooling
    • Tooling design, manufacture and repair
  • Production
    • Presses from 15 tons to 400 tons
    • 2” pipe and profile extruder
    • Insert Molding
    • Runs of all sizes
    • Manufacture to tight tolerances of intricate parts
 
  • Quality & Material Requirements
    • First Article reports
    • Inspection/Testing Lab
    • RoHS Compliant
    • UL Approval
  • Secondary Operations Available
    • Screen Printing
    • Ultrasonic Welding
    • Reaming
    • Assembly
    • Drilling
    • Cutting & Machining
    • Annealing
  • Value-Added Services
    • Project Management & Time-line tracking
    • JIT
    • Kanban
    • Tailored Packaging

Case Study

Challenge:
A customer was losing market share due to the high cost and variable quality of an intricate, internally threaded part. The product was originally being manufactured elsewhere using a manually run injection mold.

Solution:
Face-to-face and on-line collaboration provided meaningful insight to the customer's needs. Key part design modifications were jointly developed and agreed upon before proceeding with new tooling. The mold was ultimately configured to be fully automatic with three unscrewing core pins controlled by an ancillary PLC computer. The initial mold sampling produced "parts-to-print" that were delivered to the customer within hours.

Results:
Working hand-in-hand with the customer’s project engineer produced a superior product and injection mold which restored market share by cutting cycle time 300%, improving assembly efficiency 60% and reducing overall cost by more than 35%. The customer’s expectations were exceeded in every way – ease of doing business, on time and within budget.

Harkness Industries
1-800-343-4275 • Phone: 203-272-3219 • Fax: 203-272-0428
50 Grandview Court • Cheshire, CT 06410

 
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